PW Gates Distribution Ltd

Samantha Spacey
Jun 20
1 min read

Inductive Wire Guidance Implementation

How we optimized warehouse operations with advanced inductive wire guidance technology

Case Study Overview

The Challenge

PW Gates Distribution needed to optimize their warehouse navigation system to reduce accidents and improve efficiency in their narrow aisle operations.

The Solution

Implementation of an advanced inductive wire guidance system that provides precise navigation for forklifts, ensuring safe and efficient movement throughout the facility.

The Results

30% increase in operational efficiency, 45% reduction in navigation-related incidents, and significant improvement in inventory management accuracy.

Implementation Process

Site Assessment
Comprehensive analysis of warehouse layout, traffic patterns, and operational requirements.
System Design
Custom wire guidance layout designed to optimize traffic flow and maximize warehouse space utilization.
Installation
Precision installation of inductive wires, sensors, and control systems with minimal disruption to operations
Training & Integration
Comprehensive staff training and seamless integration with existing warehouse management systems.

Results & Impact

30%

Increase in Operational Efficiency

45%

Reduction in Navigation Incidents

22%

Decrease in Operating Costs

Technology Overview

Inductive Wire System

Our solution uses embedded inductive wires that emit low-frequency signals, creating a precise guidance path for forklifts and other warehouse vehicles.

Sensor Technology

Advanced sensors mounted on vehicles detect the wire's magnetic field, automatically adjusting steering to maintain optimal positioning within narrow aisles.

Control Systems

Integrated control systems provide real-time feedback to operators and can be programmed with speed limits and safety protocols for different warehouse zones.